EN 12895 Industrial Trucks - Electromagnetic Compatibility

EN 12895 Industrial Trucks - Electromagnetic Compatibility

Given the use of electronic devices in areas where industrial trucks operate, it is necessary to ensure that the trucks themselves possess sufficient immunity to external electromagnetic fields. Because industrial trucks are equipped with electrical and electronic devices, it is necessary to ensure that the electromagnetic fields emitted by the trucks remain within acceptable limits.

EN 12895 Industrial Trucks - Electromagnetic Compatibility

High-frequency electrical disturbances occur during normal operation of industrial trucks and many components of their systems. These are generated over a wide range of frequencies with varying electrical characteristics. Electrostatic discharges are important for industrial trucks.

The test methods and acceptance criteria in EN 12895 are suitable for industrial trucks, given the specific characteristics and operating parameters of these machines. These tests are designed to reflect the structure of industrial trucks.

The European standard “EN 12895 Industrial trucks – Electromagnetic compatibility” applies to industrial trucks and their electrical and electronic systems used in residential, commercial, light industrial and industrial environments, regardless of power source, as defined in the ISO 5053-1 standard.

This standard includes:

  • Requirements and limit values ​​for electromagnetic emissions and immunity to external electromagnetic fields.
  • Procedures and criteria for testing trucks and their electrical and electronic systems.

The following are outside the scope of this standard:

  • Non-stackable low-lift straddle carriers
  • Stackable high-lift straddle carriers
  • Pedestrian-propelled trucks, except those equipped with load-carrying devices with electrically operated lifting devices
  • Trucks designed for use in public areas with a maximum speed exceeding 30 km/h
  • Positioning system of driverless industrial trucks
  • Interaction between systems in trucks
  • Interference with onboard radio equipment
  • AC mains connected equipment used only when the truck is not operating (e.g. on-board charger).

In some cases, trucks may be intended to be used in environments where electromagnetic disturbance levels are likely to exceed the test levels specified in this standard. In these cases, levels or frequencies outside the specified test parameters must be applied. Furthermore, many areas are not homogeneous in terms of electromagnetic compatibility (EMC) classification; for example, hospitals and airports have areas with different classification levels. Special requirements may apply for areas outside the general standard definitions.

For the purposes of this standard, the following definitions apply in addition to the terms and definitions given in EN ISO 3691:

  • Test sample: Truck or electrical and electronic system, electrical machines, refers to the system configuration to be type tested. Motors and generators are examples of electrical machines. The system configuration is established with maximum cable and harness lengths.
  • Electrical and electronic system: refers to electrical and electronic components or a set of components intended to be part of a machine, with associated electrical connections and wiring, that performs one or more specific functions and is self-powered.
  • Narrow-band emission: Emission with a lower bandwidth than that of a measuring device or receiver. Electrical components emit either narrow-band or broad-band emissions.
  • Broadband emission: Emission with a bandwidth greater than the bandwidth of a measuring device or receiver. A high-voltage ignition system emits broadband emissions.

For trucks and electrical and electronic systems, the limit values ​​for the electric field at a distance of 10 m from the truck and an antenna height of 3 m must comply with the figure given in the standard.

Immunity to electromagnetic environments for trucks and electrical and electronic systems must be equal to or exceed the specified limit values ​​when tested according to the test methods specified in the table titled “Immunity - Enclosure port”.

Compliance with the limit values ​​must be verified during testing. The tests specified below are simplified tests without load; testing under all possible operating conditions is impractical for technical and economic reasons. The test methods defined in this standard are as follows:

  • Emission testing of electromagnetic fields
  • Testing for immunity to electromagnetic radiation
  • Electrostatic discharge immunity test
  • Auxiliary magnetic field immunity test

To ensure compliance with this standard, one of the following approaches should be followed:

  • Full truck test: This test must be performed on a single test specimen (type test)
  • System testing: The system can be tested separately from the truck. The system installation on the truck must use the same components and wiring as those being tested.

The trucks and electrical and electronic systems being tested must be in working condition. Tests may require modifications to the normal operating condition. If the test sample or systems are designed to operate at different nominal voltages, they must be tested under the worst-case condition. The test sample or system must be representative of mass production. If they are certified to be within the limits of this standard, complete systems can be used without additional testing. If the installation deviates significantly from the system manufacturer's installation instructions, the truck or test sample must be tested. Examples of complete systems include internal combustion engines and electrical and electronic modules. All test results, the test procedure, and the operating conditions during the test must be accurately recorded in the test report.

In short, EN12895 is a standard that specifies electromagnetic compatibility (EMC) requirements for industrial trucks, such as forklifts, regardless of their power source. It covers both emission limits (the amount of interference a truck can generate) and immunity levels (resistance to external electromagnetic disturbances).

This standard applies to:

  • Industrial trucks (e.g. forklifts, load carriers) and their associated electrical and electronic systems
  • Operational environments including commercial, residential, light industrial and industrial environments as defined by EN61000-6-3 and EN61000-6-2 standards

This standard does not apply to:

  • Non-stackable, low-lift straddle carriers
  • High-lift stackable straddle carriers
  • Pedestrian-powered trucks (excluding electric lifts)
  • Trucks used in public areas with speeds exceeding 30 km/h
  • Driverless truck guidance systems
  • System interactions or in-car radio equipment interference
  • AC-connected equipment (such as on-board chargers) used only when the truck is idling

This standard specifies threshold values ​​for electromagnetic emissions and the necessary immunity to electrostatic discharge, radiated radio frequency fields, magnetic fields, and similar. It provides test configurations and compliance criteria appropriate to typical truck construction, including full truck tests or in-situ subsystem tests. It is also aligned with the EMC directives through informative annexes that support the presumption of conformity for CE marking.

Our organization, which has been supporting businesses across all sectors for years through a wide range of testing, measurement, analysis, and evaluation activities, has a strong team of employees who closely follow global developments in science and technology and are constantly improving themselves. In this context, we also provide testing services in accordance with the EN 12895 Industrial trucks - Electromagnetic compatibility standard.

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