ISO 22899-1 Determination of Resistance of Passive Fire Protection Materials to Jet Fires - General Requirements

ISO 22899-1 Determination of Resistance of Passive Fire Protection Materials to Jet Fires - General Requirements

The standard “ISO 22899-1 Determination of the resistance of passive fire protection materials to jet fires - Part 1: General requirements,” published by the International Organization for Standardization (ISO), describes the method for determining the resistance of passive fire protection materials and systems to jet fires. This standard provides an indication of how passive fire protection materials behave in a jet fire and provides performance data under specified conditions. However, it does not include the evaluation of other properties of the passive fire protection material, such as aging, shock resistance, impact or explosion resistance, or smoke production.

ISO 22899-1 Determination of Resistance of Passive Fire Protection Materials to Jet Fires - General Requirements

Furthermore, due to the degradation of jet properties, complete I-beams and columns cannot be tested according to this standard.

Fire can pose a serious threat to structures and equipment in industries where flammable gases or liquids are handled under pressure. A particularly dangerous scenario is a jet fire, which can occur when a pressurized flammable gas escapes, ignites, and produces a high-velocity flame that can apply intense thermal and mechanical stresses to nearby equipment.

The ISO 22899-1 standard provides a standardized method for evaluating the resistance of passive fire protection materials and systems when subjected to a defined jet fire test. This standard provides performance data that can be used to understand how passive fire protection systems behave under specified jet fire conditions.

The ISO 22899-1 standard defines a medium-scale test method designed to determine the resistance of passive fire protection materials and systems to jet fires. The primary aim of this standard is to provide a consistent laboratory method for determining how passive fire protection behaves when exposed to jet fire. This test provides information on:

  • Thermal resistance of the protection system
  • The ability of the protection to maintain the required thermal performance.
  • Performance under specified jet fire conditions.
  • Resistance of coatings, coating systems and other passive fire protection arrangements
  • Performance of specific protected structural and process components

A jet fire is the release of a combustible material under pressure by ignition. In the test method defined in the ISO 22899-1 standard, a jet fire is created using a controlled fuel supply and nozzle arrangement. Unlike a conventional pool fire, a jet fire produces a relatively intense, high-velocity flame. As a result, the protected material can be exposed to both significant heat and the mechanical stresses associated with the high-velocity flame. This makes jet fire testing particularly important for equipment located near pressurized hydrocarbon systems.

Passive fire protection is designed to protect structures or equipment from fire without requiring active intervention such as water spraying or manual fire extinguishing. Examples include:

  • Fire protective coatings
  • Fire protection applied by spraying method.
  • Fire-resistant coating
  • Protective systems around structural steel
  • Protection systems for pipe sections
  • Specific pipe penetration and cable routing systems.

The ISO 22899-1 standard evaluates the performance of these systems under specified jet fire exposure conditions.

In general, the testing process follows these steps:

  • Preparation of the test specimen. The substrate and passive fire protection system are prepared according to the specified configuration.
  • Instrument placement. Thermocouples and other necessary instruments are placed to measure the thermal response of the sample.
  • The sample is positioned relative to the jet nozzle. Nozzle geometry and location are controlled as they greatly affect fire exposure.
  • Preparation of the specified fuel and test environment. The test apparatus is configured to create the necessary jet-fire conditions.
  • The sample is exposed to a jet fire. The sample is exposed to the specified fire for the required test duration.
  • Temperature and performance monitoring. Temperature measurements and observations are used to determine the response of a passive fire protection system.
  • Evaluation of the results. Observed performance is compared against applicable performance criteria.
  • Preparation of the test report. The test conditions, sample details, measurements, and performance results are included in the report.

The ISO 22899-1 standard includes specific provisions for measuring instruments, nozzle geometry and position, fuel, test environment, test procedure, repeatability, reproducibility, and measurement uncertainty.

When conducting tests in accordance with the ISO 22899-1 standard, the following factors are important:

  • Jet nozzle: The geometry and location of the nozzle are important because they determine the characteristics of the fire exposure.
  • Fuel: The test uses a controlled combustible fuel system to produce the specified jet fire.
  • Sample configuration: The test configuration must correspond to the intended application. Panels, pipe sections, and assemblies may have different thermal responses.
  • Instrumentation: Temperature measurements are necessary to determine the thermal performance of a passive fire protection system.
  • Exposure time: Resistance duration is a crucial part of performance evaluation and classification of test results.
  • Test environment: Environmental conditions and equipment configuration must be controlled, as variations can affect jet-fire exposure.

When evaluating performance, factors such as temperature rise, integrity, and the duration for which the protection provides the required performance are considered, depending on the type of passive fire protection system. This standard also includes optional classification provisions covering the following:

  • Type of fire
  • Application type
  • Critical temperature increase
  • Resistance duration

These classifications can help communicate the conditions under which a particular test result was obtained.

However, the ISO 22899-1 standard does not evaluate the following characteristics:

  • Weather resistance
  • Aging
  • shock resistance
  • Impact resistance
  • Explosion resistance
  • Smoke production

Other appropriate tests or requirements may be used to evaluate these characteristics.

This standard is also not intended to replace hydrocarbon fire resistance testing. Rather, jet fire testing is considered complementary to other fire resistance assessments.

The ISO 22899-1 standard is particularly important in situations where failure of fire protection could lead to fire escalation or loss of critical equipment. The main benefits of this standard are:

  • Standardized testing: Different passive fire protection systems can be evaluated using a common test methodology.
  • Improved product evaluation: Manufacturers can demonstrate performance under controlled jet fire conditions.
  • Fire risk assessment: Test results can contribute to engineering-based fire risk assessments.
  • Equipment protection: This method helps to evaluate the protection designed for structures and process equipment.
  • International comparability: The use of an ISO method facilitates communication of test performance between manufacturers, laboratories, and end-users.
  • Design support: Engineers can use test data when selecting appropriate passive fire protection systems.

The ISO 22899-1 standard is particularly relevant for facilities where pressurized flammable materials may be present. For example,

  • Oil and gas facilities
  • Offshore platforms
  • Petrochemical plants
  • refineries
  • Gas processing plants
  • Chemical processing plants
  • Storage and processing facilities
  • Industrial facilities containing pressurized hydrocarbon systems

However, since the test result cannot recreate every characteristic of a real accidental fire in a laboratory setting, it should be evaluated in relation to real-world application.

For many years, our organization, with its competent and experienced staff, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services compliant with the ISO 22899-1 standard.

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