BS 4745 Determination of Heat Resistance of Textile Materials

BS 4745 Determination of Heat Resistance of Textile Materials

The "BS 4745 Determination of heat resistance of textile materials - Two-plate method: constant pressure procedure, two-plate method: constant gap procedure and single-plate method" standard, developed by the British Standards Institute (BSI), is aimed at determining the heat resistance of textiles.

BS 4745 Determination of Heat Resistance of Textile Materials

The BS 4745 standard specifies three methods for determining the resistance of fabrics, fabric aggregates, or sheet fiber aggregates to heat conduction under steady-state conditions:

  • Two-plate method: constant pressure procedure
  • Two-plate method: fixed span procedure
  • Single plate method

These methods are applicable to materials with a thermal resistance of approximately 0,2 m² · K/W. These methods are suitable for materials up to 20 mm thick (beyond this thickness, edge losses become significant). Recommendations on suitable components for the device's construction and methods for calculating thermal conductivity are included in the standard annex (Annex A and Annex B).

Either two-plate method is suitable for materials whose outer surfaces are protected from ambient air during use (e.g., a blanket covered with a bedspread). The single-plate method is suitable for materials whose outer surfaces are exposed to ambient air during use (e.g., bedspreads and outerwear). Two-plate methods are generally preferred for their accuracy and repeatability.

In short, the BS 4745 standard includes laboratory methods for determining the heat resistance of textiles. Heat resistance is one of the most important performance characteristics of fabrics because it measures how effectively a textile resists heat flow and provides insulation. This standard is widely used by textile manufacturers, testing laboratories, research institutions, and quality assurance organizations to evaluate the thermal comfort of fabrics designed for clothing, bedding, upholstery, technical textiles, and insulation products.

The primary aim of the BS 4745 standard is to provide a consistent and repeatable method for measuring how well a textile material resists heat transfer under constant conditions. Heat resistance directly affects:

  • Clothing's thermal insulation and user comfort.
  • Energy efficiency of insulated textile products.
  • Bedding performance (blankets, duvets, bed linens)
  • Performance of protective clothing
  • Evaluation of technical and industrial fabrics.

This standard standardizes the testing process, allowing manufacturers and customers to compare products using the same measurement criteria.

The BS 4745 standard applies to the following:

  • Woven fabrics
  • knitted fabrics
  • Nonwoven textiles
  • Fabric aggregates
  • Fiber aggregates in sheet form
  • Insulating textile materials

The methods are suitable for materials with heat resistance up to approximately 0,2 m² · K/W and thicknesses up to approximately 20 mm. Beyond this thickness, edge heat losses may affect measurement accuracy.

The BS 4745 test measures the amount of heat that passes through a textile sample placed between heated and cooled plates. When thermal equilibrium is reached:

  • A plate is kept at a constant temperature.
  • Heat flows through the textile sample.
  • The energy required to maintain the temperature difference is measured.
  • Thermal resistance is calculated from the measured heat flow, sample area, and temperature difference.
  • Higher thermal resistance means better insulation.

The BS 4745 standard defines three test methods:

  • Two-plate method - Constant pressure procedure: The textile is compressed between two plates using a specific pressure. This method is suitable for:
    • blankets
    • Multilayered fabrics
    • Technical textiles
    • Materials that are compressed during actual use.
  • Two-plate method - Constant gap procedure. Instead of applied pressure, the distance between the plates is constant. This method is particularly useful for:
    • Embossed fabrics
    • Bulky insulation materials
    • Bundles of soft fibers
  • Single plate method: The textile is placed on a heated plate exposed to ambient air. This method simulates products whose outer surface is exposed during use. For example,
    • Jackets
    • Outerwear
    • Bed sheets
    • Upholstery fabrics

The single-plate method generally better represents real-world use cases for exposed textiles.

Prior to testing, samples are conditioned under controlled laboratory conditions to minimize the effects of humidity and environmental variability. Standard atmospheric conditioning ensures that results from different laboratories remain comparable.

In general, the tests follow these steps:

  • The sample is conditioned.
  • The dimensions and thickness of the sample are measured.
  • The sample is placed in the device.
  • The specified temperature difference is created.
  • We wait until steady-state heat flow is achieved.
  • Heat input is measured.
  • Thermal resistance is calculated.
  • The results are recorded and reported.

Thermal resistance is calculated according to the formula given in the standard. Higher values ​​indicate better thermal insulation.

The BS 4745 standard is widely used in the evaluation of the following:

  • Winter clothing
  • Sportswear
  • Outerwear
  • Military uniforms
  • Firefighter uniforms (as a component of the assessment)
  • Bedding products
  • mattresses
  • Upholstery fabrics
  • Automotive textile insulation
  • Technical insulation materials

The sectors that benefit from the BS 4745 standard are as follows:

  • Textile production
  • Ready-made garment production
  • Home Textiles
  • Automotive interiors
  • Aviation textiles
  • Protective clothing
  • Military equipment
  • Medical textiles
  • Research laboratories
  • Product certification bodies

The BS 4745 standard offers several advantages:

  • Reliable and repeatable thermal measurements.
  • Standardized comparison among textile products.
  • Improved product development
  • Improved quality control.
  • Better prediction of user comfort.
  • International recognition in the textile industry
  • Support for product certification and specification compliance.

The BS 4745 standard is closely aligned with the “ISO 5085-1 Textiles - Determination of heat resistance - Part 1: Low heat resistance” standard, which specifies similar methods for measuring textile thermal resistance.

In conclusion, the BS 4745 standard is important for determining the thermal resistance of textiles under controlled laboratory conditions. By providing standardized methods using two-plate and single-plate devices, it enables accurate assessment of textile insulation performance in a wide variety of products. This standard supports manufacturers in product development, quality assurance, and regulatory compliance, while helping consumers and industries compare textile materials based on objective thermal performance data.

For many years, our organization, with its competent and experienced staff, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services compliant with the BS 4745 standard.

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