ASTM D2137 Standard Test Methods for Rubber Property - Brittle Point of Flexible Polymers and Coated Fabrics

ASTM D2137 Standard Test Methods for Rubber Property - Brittle Point of Flexible Polymers and Coated Fabrics

The standard "ASTM D2137 Standard Test Methods for Rubber Properties - Brittleness Point of Flexible Polymers and Coated Fabrics" published by the American Society for Testing and Materials (ASTM) describes test methods covering the determination of the lowest temperature at which rubber vulcanizes and at which rubber-coated fabrics will not exhibit fracture or coating cracks when subjected to specified impact conditions.

ASTM D2137 Standard Test Methods for Rubber Property - Brittle Point of Flexible Polymers and Coated Fabrics

These test methods involve the evaluation of rubber materials or fabrics coated with them subjected to low-temperature flexing under well-defined impact velocity conditions. The response depends largely on the effects of low temperatures, such as crystallization, plasticizer incompatibility, or the inherent dynamic behavior of the material. Data obtained from these test methods can be used to predict product behavior in applications where conditions are similar to those specified in these test methods.

These test methods have been found to be useful for specification and development purposes, but do not necessarily indicate the lowest temperature at which the material can be used.

In short, this standard specifies the lowest temperature at which rubber vulcanizes or rubber-coated fabrics prevent cracking or breaking in a single-impact flexing test.

When preparing specimens for testing, they are typically cut to precise dimensions into cantilever beams and immersed in a cold bath (liquid or gas medium) at a specified temperature for at least 5 minutes. A motorized, solenoid-driven, or spring-driven striker then imparts at least 3 J of energy to each specimen edge at a speed of approximately 2 m/s. The tester incorporates precise alignment and clearance criteria based on specimen thickness. The fracture point is the lowest temperature at which no cracks or fractures occur in the test group. If cracks occur, the temperature is increased (usually in 2-degree increments) until the specimen passes through successfully.

Test results help predict material performance under low-temperature impact conditions, but with the caveat that actual service limits may differ.

Method A, described in this standard, is for rubber vulcanizates. Method B is for rubber-coated fabrics and includes gaps adjusted for thickness. The following equipment is generally used in these tests:

  • Cold bath (e.g. methanol cooled with liquid nitrogen)
  • Impact apparatus (calibrated for speed and impact energy, e.g. 2 m/s, at least 3 J)

This standard ensures that materials do not fracture under cold impact conditions. It is critical for seals, hoses, O-rings, and protective coatings. It is also often used as a complementary test in conjunction with tests such as ASTM D1329 (temperature retreat) and ASTM D1053 (curing ratio), providing a more comprehensive picture of low-temperature behavior. Meanwhile, in materials development, this standard provides guidance for the formulation of polymers with low brittle points for harsh environmental applications.

The brittle point tests described in this standard determine the lowest temperature required to prevent cracking under flexible impact.

ASTM D2137 evaluates brittleness under impact in cold temperatures by subjecting samples to a calibrated impact and determining the lowest safe temperature. It is a standardized and repeatable method and is useful for material qualification, R&D studies, and ensuring product reliability under harsh conditions. However, passing the test does not always guarantee usability in real-world conditions. Complementary assessments (e.g., flexibility, leakage) are also important. Comparison with other low-temperature measurements is necessary to determine a product's true operating limits.

The main reasons why this standard is important are:

  • It defines the danger zone for materials: Rubbers, flexible polymers, and coated fabrics lose elasticity as temperatures drop. This standard specifies the brittle point, the lowest temperature at which a material can withstand sudden flexing without cracking. This helps designers pinpoint where a material becomes unsafe. Rubber products that work well at room temperature can become hard and brittle in the cold. If they crack due to impact (for example, when a hose is crushed or an O-ring is compressed), systems can sometimes fail catastrophically.
  • Ensures safety in critical applications: Prevents cold weather failures. Products may be exposed to extreme cold during use:
    • Automotive: Door seals, belts, bellows and hoses in sub-zero climates.
    • Aviation: High altitude sealants.
    • Construction: Roof membranes and coverings in cold climates.
    • Defensive: Equipment used in arctic or mountainous environments.

By testing to this standard, manufacturers prevent unexpected cracking, leaking, and breaking. Knowing the fracture point helps engineers avoid unsafe temperature limits.

  • Increases reliability and customer confidence: Passing this standard is a quality assurance signal. Customers know the product has been tested for real-world durability at low temperatures, reducing warranty claims and field failures.
  • Ensures fair comparison between materials: Because this test method is standardized (same sample dimensions, cooling procedures and impact energy), results are comparable across suppliers, products and batches, making it easy to choose the right material.
  • Supports material selection: Manufacturers can compare formulations or suppliers based on their brittleness performance. This helps select materials that will not degrade during cold storage, shipping, or field use.
  • Reduces warranty claims and downtime: Deterioration of seals or coatings in cold conditions can lead to leaks, failures, or downtime. Testing to this standard ensures that only materials that meet the required low-temperature resistance reach customers.
  • Supports compliance and contracts: Many industries specify this standard in their procurement documentation. Compliance with this standard is often a requirement for certification or acceptance in the automotive, defense, aerospace, and building materials industries.
  • Standardization and repeatability: This standard defines:
    • Sample shape and size
    • Cooling procedure
    • Impact method

Results are reproducible across laboratories and companies, which is critical for compliance with specifications, contracts, and regulations.

Ultimately, the ASTM D2137 standard is important because it provides a reliable, repeatable, and objective method for ensuring that materials can withstand sudden impact at low temperatures. This is critical for safety, performance, and long-term reliability. This standard is essential because it provides a reliable and industry-accepted method for measuring the cold temperature brittleness of rubber materials.

Our organization, which has been serving for many years and meticulously following global developments in science and technology, employs a skilled team and extensive infrastructure to conduct testing, measurement, and analysis in a wide range of areas for businesses across all sectors. In this context, we also provide testing services in accordance with ASTM D2137 Standard Test Methods for Rubber Properties - Brittle Point of Flexible Polymers and Coated Fabrics.

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