JIS K 7215 Test Methods Used for Measuring Durometric Hardness of Plastics

JIS K 7215 Test Methods Used for Measuring Durometric Hardness of Plastics

The "JIS K 7215 Test Methods for Measuring Durometer Hardness of Plastics" standard, developed by the Japan Industrial Standards Agency (JIS), describes standardized procedures for determining the durometer hardness of plastic materials. This standard provides methods for measuring Shore A and Shore D hardness using durometers, enabling manufacturers and laboratories to assess the indentation resistance of plastics.

JIS K 7215 Test Methods Used for Measuring Durometric Hardness of Plastics

Durometer hardness is one of the most commonly used mechanical properties for plastics, as it offers a quick and non-destructive indication of material hardness and surface resistance.

The primary objectives of the JIS K 7215 standard are as follows:

  • To standardize hardness measurement procedures for plastics.
  • To ensure consistent testing across laboratories.
  • It supports quality control during production.
  • It makes it easier to compare different plastic materials.
  • To provide reliable hardness data for product specifications and material selection.

The JIS K 7215 standard specifies the following measurement methods:

  • Durometer Shore A hardness
  • Durometer Shore D hardness

This standard generally applies to plastics with a hardness rating between 20 and 90 on the Shore A or Shore D scale. However, this standard does not apply to the following:

  • plastic films
  • Plastic bands
  • Cellular (foam) plastics

Although developed for plastics, this method may also be suitable for other materials whose hardness falls within the applicable measurement range.

The test measures the penetration depth of a standard indentation pressed into the surface of the sample under a specific spring force. A harder material allows less penetration, resulting in a higher hardness rating. The measurement is performed using a calibrated Shore durometer, and the hardness value is read directly from the device. Unlike the Rockwell hardness test, which measures permanent indentation after the load is removed, the durometer test measures the penetration depth while the load is applied.

Types of durometers are as follows:

  • Shore A: Used for relatively soft plastics, including:
    • Flexible PVC
    • Polythene
    • Soft polyurethane
    • Thermoplastic elastomers
    • Rubber-like plastics
  • Shore D: Used for harder plastics such as:
    • Polycarbonate
    • Nylon
    • ABS
    • Acetal (POM)
    • Rigid PVC
    • Epoxy resins
    • Glass fiber reinforced plastics

Choosing the correct durometer scale is crucial for obtaining meaningful results.

The equipment used in tests generally includes the following:

  • Calibrated Shore A or Shore D durometer
  • Flat sample support
  • Samples with smooth surfaces
  • Suitable environmental conditions
  • Calibration blocks for device verification.

Modern digital durometers generally improve repeatability by automatically recording readings and minimizing operator influence.

Test samples should primarily include the following:

  • It must have flat and parallel surfaces.
  • It must be thick enough to avoid being affected by the support surface.
  • It must be free from scratches, sting marks, burrs, or surface contamination.
  • It must be conditioned under the specified laboratory conditions before testing.

To prevent interference, multiple measurements are usually taken at different locations, leaving sufficient space between the indentations.

A typical test usually follows these steps:

  • Sample conditioning.
  • The sample should be placed on a hard, horizontal surface.
  • The durometer should be positioned perpendicular to the sample.
  • The device must be applied without causing an electric shock.
  • Waiting for the specified contact time.
  • Recording the hardness value.
  • Repeating the measurement at several points.
  • Reporting of average hardness.

Correct application is crucial, as factors such as application speed, operator technique, and sample thickness can affect the results.

Several variables affect hardness measurements:

  • Temperature
  • Gender
  • Material thickness
  • Surface treatment
  • Viscoelastic behavior
  • Test duration
  • Device calibration
  • Operator technique

Careful control of these factors increases the repeatability of measurements.

The JIS K 7215 standard is widely used in many industries:

  • Automotive: Test areas include:
    • interior trim
    • instrument panels
    • Door panels
    • Plastic clips
    • Connectors
    • Plastic components under the hood
  • Consumer electronics: The areas of evaluation are as follows:
    • Device housings
    • Buttons
    • Protective covers
    • Plastic frames
  • Medical devices: Used for hardness verification of the following:
    • Medical grade plastics
    • Laboratory equipment
    • Disposable products
  • Industrial products: Test areas include:
    • Engineering plastics
    • Injection molded parts
    • Extruded products
    • Plastic valves
    • Machine components

The JIS K 7215 standard offers several important advantages:

  • Simple test procedure
  • Quick results
  • Non-destructive testing
  • Minimum sample preparation.
  • Excellent repeatability.
  • Cost-effective quality control.
  • Internationally accepted hardness measurement.

These advantages make durometer testing one of the most common routine checks in plastics production.

Despite its usefulness, the JIS K 7215 standard also has limitations:

  • It does not directly measure tensile strength.
  • It does not assess impact resistance.
  • It cannot predict wear performance on its own.
  • Not suitable for very thin materials.
  • This does not apply to foamed plastics.
  • Results may vary depending on temperature and loading time.

For comprehensive material evaluation, hardness testing is usually performed in conjunction with tensile, impact, bending, and creep tests.

The JIS K 7215 standard is closely related to various international hardness standards, including:

  • ISO 868 Plastics and ebonite - Determination of indentation hardness (Shore hardness) using a durometer.
  • ASTM D2240 Standard test method for rubber properties - Durometer hardness
  • JIS K 7202 Rockwell hardness test of plastics

These standards share similar principles, but may differ in test details, calibration, or reporting requirements.

The JIS K 7215 standard provides manufacturers with a reliable method for verifying that plastic products meet specified hardness requirements. Hardness directly affects properties such as scratch resistance, deformation behavior, abrasion resistance, and perceived product quality. This standard is particularly valuable in the following areas:

  • Incoming material inspection
  • Production quality control
  • Supplier qualification assessment
  • Product development
  • Material comparison
  • Research and development
  • Compliance with customer specifications.

The JIS K 7215 standard helps improve product reliability, production consistency, and customer confidence by providing consistent hardness measurements across laboratories and manufacturing facilities.

Consequently, the JIS K 7215 standard remains a fundamental Japanese standard for measuring the durometer hardness of plastics. By defining standardized procedures for Shore A and Shore D hardness testing, it enables consistent assessment of material hardness and surface resistance across a wide range of plastic products. While hardness is only one aspect of mechanical performance, the standard provides a crucial quality control tool for sectors such as automotive, electronics, medical devices, and industrial manufacturing, ensuring that plastic components meet both functional and customer requirements.

For many years, our organization, with its competent and experienced staff, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services in accordance with the JIS K 7215 standard.

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