DIN 53453 Testing of Plastics - Impact Bending Test

DIN 53453 Testing of Plastics - Impact Bending Test

The standard “DIN 53453 Testing of plastics - Impact bending test”, published by the German Institute for Standardization (DIN), describes a method for evaluating the behavior of plastic specimens under defined impact bending loading conditions.

DIN 53453 Testing of Plastics - Impact Bending Test

This method determines the impact strength or notched impact strength of plastics by measuring the energy absorbed during a sudden bending/fracture event. Results are typically reported in kJ/m² (kilojoules per square meter).

The primary purpose of this standard is to evaluate how plastic materials (thermoplastics, thermosets, filled/unfilled compounds) respond to rapid bending impact loads. This helps determine properties such as toughness, brittleness, and resistance to sudden shocks. These properties are critical for applications such as automotive parts, consumer goods, packaging, and engineering components.

This method is particularly useful for the following purposes:

  • Comparing different plastic grades or formulations.
  • Quality control in material production.
  • To evaluate the effect of notches, temperature, fillers, reinforcements, or aging on impact performance.

This method uses a pendulum impact testing device (similar to Charpy or Izod devices) to strike a horizontally supported test bar in a three-point bending configuration. A swinging hammer strikes the specimen at a defined point, causing it to bend and potentially fracture.

The basic features of the installation are as follows:

  • The sample rests flat on two supports.
  • The striker hits the specimen from the side opposite the supports (bending blow).
  • The energy lost by the pendulum during refraction (or deformation) is recorded.
  • Both unnotched and notched samples can be tested (notched versions evaluate notch sensitivity).

Sample dimensions are as follows (typical for small standard rods):

  • Length: Approximately 80 mm.
  • Width: 10 mm or 15 mm.
  • Thickness: 4 mm.
  • Distance between supports: Typically 60-62 mm.
  • Optional V-notch or U-notch for notched impact testing.

The DIN 53453 standard is an important early standard in plastics testing, which has been largely superseded over time by internationally harmonized norms:

  • ISO 179-1 Plastics - Determination of Charpy impact properties - Part 1: Impact test without instruments
  • ISO 179-2 Plastics - Determination of Charpy impact properties - Part 2: Instrumented impact testing
  • ISO 180 Plastics - Determination of Izod impact strength

Many material data sheets and test reports still refer to DIN 53453 standard values, but new specifications are often proposed. Meanwhile, some equipment supports both the DIN 53453 standard and newer test methods.

Although no longer the primary active standard, the DIN 53453 standard retains its importance in certain industries and when comparing historical data. Many pendulum impact testing machines still list compliance with the DIN 53453 standard, as well as the ISO 179 and ASTM D6110 standards.

The DIN 53453 impact bending results are conceptually very close to the Charpy unnotched/notched values ​​according to the ISO 179 standard (edge ​​impact, 3-point bending).

In short, the main purpose of the DIN 53453 standard is to measure the impact bending strength of plastics under controlled laboratory conditions. This property indicates how well a material can withstand a rapidly applied bending force without fracturing. The results are important for:

  • Comparison of different plastic materials.
  • Assessment of material toughness.
  • Evaluation of product reliability under impact loads.
  • Supporting material selection for structural components.

Industries such as automotive, construction, packaging, and consumer goods rely on these types of tests to ensure durability and safety.

The test method defined in the DIN 53453 standard involves striking a plastic specimen supported at two points with a pendulum hammer. The impact occurs at the center of the specimen, creating a sudden bending load. The energy absorbed by the specimen during fracture or deformation is measured and used to calculate the impact bending strength.

The basic steps are generally as follows:

  • Preparation of standardized plastic samples.
  • The specimen is supported horizontally on two anvils.
  • Striking the midpoint of the sample using a calibrated pendulum.
  • Recording the energy absorbed during an impact event.
  • Calculation of impact bending strength based on sample dimensions and absorbed energy.

The specimens used in the DIN 53453 standard must conform to specific dimensional requirements to ensure consistent results. Typical characteristics include:

  • Rectangular bar shape
  • Flawlessly smooth surfaces
  • Precisely controlled length, width, and thickness.
  • The exact dimensions depend on the materials used and the testing equipment. Pre-conditioning of the samples (temperature and humidity) is usually necessary before testing.

This standard requires specialized impact testing equipment, including:

  • Pendulum impact testing device
  • Two-point support fixture
  • Energy measurement system
  • Sample alignment device

The pendulum test device must be calibrated to ensure accurate measurement of the impact energy absorbed by the sample.

The primary result of the test is the impact bending strength, typically expressed as kJ/m² (kilojoules per square meter). This value is calculated from:

  • Energy absorbed during fracture.
  • Cross-sectional area of ​​the sample

Higher values ​​indicate greater resistance to impact-induced bending failure.

The DIN 53453 standard applies to many plastic materials, including the following:

  • thermoplastics
  • Thermoset plastics
  • Reinforced plastic composites
  • Engineering polymers

Typical applications include:

  • Automotive interior and exterior parts
  • Plastic housings
  • Structural plastic components
  • Industrial products subjected to sudden loads.

The DIN 53453 standard plays a crucial role in the consistent evaluation of the impact bending properties of plastics. By providing a standardized method, it enables laboratories and manufacturers to obtain reliable and comparable data.

Many modern laboratories now use international standards such as ISO 179 or ISO 180 for impact testing, but the DIN 53453 standard retains its importance, particularly in European technical documentation, for historical data comparison and older specifications.

In conclusion, the DIN 53453 standard provides a standardized approach to determining the impact bending strength of plastics, helping engineers understand how materials behave when subjected to sudden bending impacts, and supporting better material selection and product design.

For many years, our organization, with its competent and experienced staff, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services in accordance with the DIN 53453 standard.

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