BMW AA-0079 Determination of Stone Impact Resistance Using Multiple Impact Methods

BMW AA-0079 Determination of Stone Impact Resistance Using Multiple Impact Methods

The “BMW AA-0079 Determination of Stone Impact Resistance Using Multiple Impact Methods” standard, developed by BMW, a multinational vehicle manufacturer, describes a test method designed to simulate the resistance of paint or other coatings to stone impacts.

BMW AA-0079 Determination of Stone Impact Resistance Using Multiple Impact Methods

Stone impact is damage caused by stones, gravel, and hard road particles thrown up by tires or other vehicles hitting the vehicle's surface at high speed during driving. These impacts not only create an aesthetic problem but can also cause corrosion, coating deterioration, and reduced part lifespan over time. The main effects of stone impact on a vehicle are as follows:

  • Paint damage
  • Corrosion (rusting)
  • Damage to plastic parts
  • Glass damage
  • Damage to protective coatings
  • Deterioration of aesthetic appearance

The BMW AA-0079 standard is an engineering standard that specifies a multi-impact stone chip resistance test used to evaluate the durability of painted and coated automotive components. This standard primarily applies to exterior vehicle parts exposed to gravel, road debris, and other impact hazards encountered during normal driving.

Stone chips are one of the most common causes of cosmetic and functional damage to automotive coatings. Even small cracks can expose the underlying surface to moisture, road salt, and corrosive chemicals, leading to premature corrosion and deterioration of the vehicle's appearance. The BMW AA-0079 standard establishes a repeatable laboratory procedure to assess how well coatings withstand these impacts before production approval.

The primary purpose of the BMW AA-0079 standard is to determine the resistance of painted surfaces to repeated impacts from hard particles simulating stones ejected from vehicle tires. This standard helps engineers in the following areas:

  • Evaluating coating durability during product development.
  • Comparing different paint systems and coating technologies.
  • Verifying the supplier's compliance with BMW's quality requirements.
  • Predicting long-term field performance.
  • Improving corrosion protection by minimizing coating damage.

The BMW AA-0079 standard generally evaluates the following components:

  • Front bumpers
  • Rear bumpers
  • Side skirts
  • Wheel arch molds
  • Side skirts
  • External plastic coatings
  • Metal body panels
  • Protective coatings
  • Lining systems
  • Transparent coatings

This standard can be used to evaluate both metallic and plastic surfaces.

In principle, the BMW AA-0079 standard uses a multiple-impact stone chip test in which numerous hard particles are hurled at the coated test specimen under controlled conditions. Unlike a single-impact test, this procedure closely simulates real-world driving on gravel roads or highways by subjecting the coating to a large number of impacts in a short period of time. This assessment determines the following:

  • Paint spill
  • Coating cracking
  • Layer separation
  • Loss of adhesion
  • Surface exposure
  • Overall damage severity

Published laboratory results show that the test used 4-5 mm chilled cast iron granules as the impact medium and evaluated coating damage according to defined acceptance criteria.

This testing method generally follows these steps:

  • Preparation of coated test panels.
  • Sample conditioning.
  • Accelerated standardization of stone processing.
  • Multiple impact exposure.
  • Cleaning the sample.
  • Visual inspection.
  • Damage assessment.
  • Comparison with BMW's acceptance limits.

This procedure emphasizes reproducibility so that different laboratories can obtain comparable results.

After testing, engineers typically assess the following types of damage:

  • Number of cracks
  • Crack diameter
  • Coating peeling off
  • Cracks at impact points
  • Peeling
  • Adhesion failure
  • Uncovering the lining
  • Exposed bare metal or plastic

Photographic comparison standards or numerical rating systems are generally used to classify the severity of damage.

Stone crack resistance is important. Road debris can strike a vehicle at high speed, especially in the following situations:

  • Behind the vehicle tires
  • While driving on the highway
  • On gravel roads
  • In winter conditions
  • Driving in a construction area

Repeated impacts gradually weaken protective coatings. Low rock crack resistance can lead to:

  • Rust formation
  • Paint peeling
  • Low resale value
  • Increased warranty claims
  • Customer dissatisfaction

The BMW AA-0079 standard helps ensure that manufactured coatings provide adequate protection for the entire lifespan of the vehicle.

The BMW AA-0079 standard is specific to BMW, but similar stone chip resistance tests are widely used in the automotive industry by the following manufacturers:

  • BMW
  • Mercedes-Benz
  • Volkswagen Group
  • Audi
  • Porsche
  • Ford
  • General Motors
  • Stellantis
  • Volvo

International standards such as “ISO 20567-1 Paints and varnishes - Determination of stone impact resistance of coatings - Part 1: Multiple impact test” also define multiple impact methods for evaluating the stone impact resistance of coatings and are generally used in conjunction with manufacturer-specific requirements.

The advantages provided by the BMW AA-0079 standard are as follows:

  • Realistic road conditions simulation
  • Repeatable laboratory tests
  • Early detection of coating weaknesses.
  • Improved corrosion protection
  • Developing a better paint system.
  • Consistent supplier qualifications
  • Reduced field failures
  • Vehicle appearance improved over time.

BMW engineers use the AA-0079 standard in the following situations:

  • New vehicle development
  • Paint system adequacy
  • Material selection
  • Supplier approval
  • Production quality verification
  • Coating improvement projects
  • Corrosion engineering studies
  • Warranty reduction programs

In conclusion, the BMW AA-0079 standard is a key BMW internal testing standard used to evaluate the resistance of automotive coatings to multiple impact stone chips. This standard allows engineers to assess coating durability, compare material performance, and verify supplier compatibility by reproducing the effects of repeated gravel and road debris impacts under controlled laboratory conditions. The described method is closely aligned with internationally accepted multiple impact stone chip testing practices and demonstrates its crucial role in ensuring the long-term durability, corrosion resistance, and aesthetic quality of BMW exterior components.

For many years, our organization, with its competent and experienced staff, has been understanding the needs of its customers, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services in accordance with the BMW AA-0079 standard.

WhatsApp