GMI 60306 Test Method for Determining the Low Temperature Resistance of Automotive Interior Trim Materials

GMI 60306 Test Method for Determining the Low Temperature Resistance of Automotive Interior Trim Materials

The “GMI 60306 Test Method for Determining the Low Temperature Resistance of Automotive Interior Trim Materials” standard, developed by General Motors International (GMI), is an engineering standard that includes a test method for determining the low-temperature resistance of automotive trim materials. This standard was developed to evaluate how interior trim materials perform when exposed to extremely cold environments. It is primarily designed for flexible materials such as plastic films, vinyl, coated fabrics, and similar decorative automotive trim products. The final version of this standard is designated “Not for new design” and has been replaced by the “GMW 14126 Cold Crack Resistance of Folded Materials” standard for future General Motors vehicle programs. This new standard harmonizes cold crack testing across General Motors’ global engineering organization while incorporating updated test practices and broader applicability to modern automotive materials.

GMI 60306 Test Method for Determining the Low Temperature Resistance of Automotive Interior Trim Materials

Automotive interior trim materials are routinely exposed to harsh winter conditions in many parts of the world. At low temperatures, many polymers lose their flexibility and become brittle, increasing the risk of cracking or permanent damage during assembly or normal vehicle operation.

The objectives of the GMI 60306 standard are as follows:

  • To determine the resistance of flooring materials to cold temperatures.
  • To evaluate flexibility after conditioning at low temperatures.
  • Identifying materials prone to cracking or breaking.
  • To ensure the long-term durability of internal components used in cold climates.
  • Comparing different material formulations during product development.

This standard applies to many automotive interior trim materials, including those listed below:

  • PVC films
  • Vinyl coatings
  • Plastic decorative films
  • Coated fabrics
  • Faux Leather
  • Flexible polymer sheets
  • Laminated flooring materials
  • Interior decorative coatings

These materials are commonly used in the following areas:

  • instrument panels
  • Door trim panels
  • Seat covers
  • Pole coverings
  • consoles
  • Armrests
  • Luggage racks

The described test method, in principle, evaluates whether a material remains intact after being exposed to low temperatures. The typical procedure is as follows:

  • Standardized samples are prepared.
  • Samples are conditioned at a specified sub-zero temperature.
  • Samples are stored for a defined conditioning period.
  • The samples are removed from the cold environment.
  • Depending on the test method, the material is folded, bent, or otherwise mechanically stretched.
  • At the end of the test, the sample is examined in the following aspects:
    • Surface cracks
    • Cleavage
    • Layer separation
    • Permanent deformation
    • Loss of flexibility

The severity of the test depends on the material performance required for the intended vehicle application. After testing, inspectors evaluate the following:

  • Visible cracks
  • Surface whitening
  • Fragility
  • Material tearing
  • Layer separation
  • Surface appearance
  • Elastic recovery
  • Permanent damage

Materials that do not exhibit significant defects are considered suitable for cold weather applications.

Low-temperature performance is critical in automotive engineering because vehicle interiors can be exposed to temperatures below -30 degrees Celsius in northern climates. Poor cold resistance can lead to:

  • Cracked instrument panel covers
  • Torn door panels
  • Damaged seat covers
  • Customer complaints
  • Warranty claims
  • Reduced product durability

Tests conducted according to the GMI 60306 standard help manufacturers avoid these problems before production.

This standard is generally used in the following situations:

  • Material availability
  • Supplier approval
  • Product development
  • PPAP verification
  • Material comparison studies
  • Quality assurance
  • Fault investigations

Suppliers use the results to demonstrate compliance with General Motors' material performance requirements.

The use of the GMI 60306 standard offers several advantages:

  • It increases resilience in cold climates.
  • It determines the formulations for brittle materials.
  • It reduces warranty costs.
  • The supplier supports quality control.
  • It enables consistent testing across laboratories.
  • It increases customer satisfaction.
  • It helps engineers select suitable materials for global vehicle programs.

The GMI 60306 standard is part of a broader family of General Motors Europe indoor material testing methods and includes:

  • GMI 60300 Test method for conditioning plastics, textiles, fiberboard, wood and similar materials.
  • GME 60301 Determination of weight per unit area of ​​automotive upholstery materials.
  • GME 60302 Test method for determining the softness of automotive upholstery materials.
  • GME 60305 Test method for determining the elasticity and permanent deformation properties of textile and artificial leather materials.
  • GMI 60307 Test method for determining the temperature stability of automotive upholstery materials.
  • GME 60326 Test method for evaluating the anti-fogging properties of automotive upholstery materials.
  • GME 60331 Best method for determining the pilling resistance of upholstery materials.
  • GME 60335 Test method for determining the lamination adhesion strength of artificial leather and other laminated flooring materials.

Together, these standards evaluate the mechanical, thermal, environmental, and aesthetic performance of automotive interior materials.

In conclusion, the GMI 60306 standard includes an important test method used to evaluate the low-temperature resistance of automotive upholstery materials. This standard helps ensure the reliability and durability of vehicle interiors in severe winter conditions by assessing a material's ability to withstand cold conditions and mechanical stress without cracking or losing flexibility. Although it has been superseded by the GMW 14126 standard for newer vehicle programs, the GMI 60306 standard remains relevant for understanding legacy material properties and validating components used on older platforms.

For many years, our organization, with its competent and experienced team, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services compliant with the GMI 60306 standard.

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