GMW 14093 Determination of Impact Strength of Plastic Components

GMW 14093 Determination of Impact Strength of Plastic Components

Developed by General Motors Worldwide (GMW), the “GMW 14093 Impact Resistance of Plastic Components” standard is an engineering standard used to evaluate the ability of plastic components to withstand impact forces under specific conditions.

GMW 14093 Determination of Impact Strength of Plastic Components

This standard is designed for plastic components that may be subjected to impact stresses during vehicle assembly, operation, maintenance, or daily use. Its primary purpose is to determine whether a plastic component can absorb a specified amount of impact energy without unacceptable cracking, fracture, or other damage.

Plastic components in automobiles can be subjected to sudden mechanical forces. Examples include impacts from tools, luggage, objects carried inside the vehicle, assembly processes, or accidental contact by vehicle passengers.

A plastic material may possess sufficient tensile or bending strength but still perform poorly under a sudden impact. Therefore, impact resistance represents a distinct aspect of material and component performance.

The GMW 14093 standard provides a controlled procedure for determining this impact resistance. The basic principle is to apply a defined impact energy to a test specimen or component and evaluate its response. This standard applies to plastic components likely to be subjected to impact stresses.

Impact resistance describes the ability of a material or component to withstand a rapidly applied mechanical load without catastrophic failure. During an impact, the component must absorb the energy in a very short period of time. Depending on the plastic formulation, temperature, geometry, thickness, aging condition, and manufacturing process, the component can:

  • It absorbs the impact and remains intact.
  • It deforms without cracking.
  • A crack forms.
  • It breaks partially.
  • It breaks completely.

The GMW 14093 standard is therefore particularly useful for identifying plastics that become brittle under specific environmental or temperature conditions.

This standard uses impact test arrangements in which a defined amount of energy is applied to the test piece. Various device configurations include:

  • Falling ball/falling weight type test: In this arrangement, an impact mass is lifted to a specific height and released to strike the test piece. This type of test allows for control of impact intensity through the mass and the height of the drop.
  • Pendulum impact test: A pendulum hammer is released from a predetermined position and strikes the test piece. In a pendulum system, the impact energy is related to mass, gravitational acceleration, pendulum geometry, and angular displacement.
  • Steel ball impact: Previous versions also describe a steel ball configuration where mass and drop height are used to determine the required impact energy. The precise device and requirements should always be taken from the relevant revision of this standard and the associated component drawing or material specification.

A key feature of the GMW 14093 standard is that impact testing can be performed under different environmental or temperature conditions. The following coding is defined for different test conditions:

  • Code 1: Test after specified accelerated aging.
  • Code 2: Tested at approximately 23 degrees plus/minus 5 degrees.
  • Code 3: Conditioning at approximately -30 degrees plus/-3 degrees for 4 hours, then immediate testing.

The applicable temperature, conditioning time, aging procedure, and impact requirements can be specified in the relevant engineering drawing or material specification. This is particularly important because many thermoplastics become significantly more brittle at low temperatures.

Impact energy is one of the key parameters in testing. Increasing the mass of the impactor or the drop height increases the energy transmitted to the component. This makes it possible to determine the minimum impact energy requirement for a given component.

A typical engineering requirement is conceptually expressed as: Impact resistance according to GMW 14093 standard, Apparatus A, Code 3, minimum 5 J. This type of definition specifies the test apparatus, environmental conditions, and minimum impact energy requirement.

During the test evaluation, the component is examined for damage following an impact. Depending on the applicable product specification, the evaluation may include:

  • Cracking
  • Break
  • Rupture
  • Deformation
  • Separation of the component
  • Damage around the impact zone
  • Other reported failure types

Acceptance criteria are generally determined by the relevant General Motors component, material, or engineering specification, rather than solely by the impact testing method itself.

GMW 14093 standard is considered important for the following reasons:

  • Prevents brittle plastic failures: A plastic component may appear strong in conventional mechanical tests, but can suddenly fail when subjected to impact. This standard helps identify such weaknesses.
  • Evaluates low-temperature performance: Low temperatures can significantly reduce the toughness of some polymers. A component that performs satisfactorily at room temperature may crack when exposed to cold conditions. Therefore, low-temperature conditioning provisions provide an important assessment of real-world durability.
  • It supports material selection: This test can be used when comparing different materials, such as:
    • Polymer qualities
    • Resin formulations
    • Additives
    • Fillers
    • Supplements
    • Colorants
    • Processing conditions

For components subjected to significant mechanical shock, a material with better impact resistance can be selected.

  • Supports component design: Impact resistance is affected not only by the material but also by the component geometry. Factors such as these can influence how a component will respond to impact:
    • Wall thickness
    • Ribs
    • corners
    • Protrusions
    • Sharp transitions
    • Source lines
    • Mounting points

Therefore, this standard provides useful information during component development and validation.

  • Enhances vehicle durability: Plastic parts are widely used in modern vehicles. Examples include interior trim, instrument panel components, consoles, covers, brackets, housings, and various exterior components. Reliable impact performance helps reduce the likelihood of component damage over the vehicle's lifespan.

GMW 14093 standard is part of General Motors’ broader family of material and component testing requirements. It also replaces the earlier “GMI 60267 Determination of impact resistance of plastic components” standard.

The GMW 14093 standard may be applicable to numerous automotive plastics applications, including:

  • Instrument panel components
  • Center consoles
  • Door trims
  • Interior trim pieces
  • Plastic caps
  • Brackets
  • trunks
  • Protective covers
  • Luggage compartment components
  • External plastic components
  • Other plastic parts subjected to impact stresses

Actual feasibility depends on the component drawing, material specification, and General Motors engineering requirements.

In conclusion, the importance of the GMW 14093 standard goes beyond simply determining whether a plastic part has fractured. By controlling impact energy, temperature, conditioning, and test configuration, the method helps engineers assess the integrity of plastic components under conditions that may arise during vehicle use.

This standard is particularly valuable for identifying brittle behavior, evaluating low-temperature performance, comparing materials, supporting component design, and improving the durability and reliability of automotive plastic parts.

For many years, our organization, with its competent and experienced staff, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting them in the establishment, implementation, and improvement of management systems. Within this framework, we also provide testing services in accordance with the GMW 14093 standard.

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