KIA MS210-06 Molded Plastic Parts - Outdoor Use

KIA MS210-06 Molded Plastic Parts - Outdoor Use

Developed by Hyundai-Kia Motors Corporation, the oldest motor vehicle manufacturer in Korea, the standard “KIA MS210-06 Molded plastic parts - Exterior use” describes a procedure for the performance of molded plastics for automotive exterior trim applications. For engine compartment plastic parts, the standard “KIA MS210-12 Molded plastic parts - Engine compartment use” applies.

KIA MS210-06 Molded Plastic Parts - Outdoor Use

Drawing instructions for the parts used are included in the table titled “Types and symbols” given in the standard, based on heat-resistant properties and heat cycle resistance test status (vehicle status and part status).

According to this standard, the heat cycling resistance test must be carried out under vehicle conditions (the “KIA MS210-05 Molded plastic parts - Indoor use” standard applies in this regard).

It is expected that the requirements described in this standard will be met. These requirements for each relevant part are assessed within the scope of the inspection agreement.

In terms of general requirements, the color tone should be within the standard sample range under bright natural light. The surface of the parts should not have any defects, uneven gloss, sunburn, excessive weld lines, flow marks, pin holes, adhesion and other defects.

Parts shall be tested by the methods detailed in this standard and shall conform to the requirements in the table titled “Test items and requirements” given in the standard.

If vehicle testing is not available, testing can be performed under actual vehicle conditions and test conditions can be reported. Vehicle test results take precedence over all other results.

If infrared radiation testing is not available, the test is carried out using parts in the case of simple structural parts. Parts with large internal/external temperature differences or large upper/lower temperature differences should be tested using infrared rays. Headlight/rear combination lamp group, bumper group and mirror group and similar parts are parts with different internal/external temperature differences. Rear spoiler and similar parts are parts with different upper/lower temperature differences.

If the test results differ from each other, improvement methods should be discussed with design engineering and quality control according to the part temperature condition in the field.

The table titled “Test items and requirements” defines the detailed requirements on the following basis:

  • Thermal cycling resistance
  • Weather resistance
  • Vibration resistance
  • Water resistance
  • Chemical resistance
  • Impact resistance
  • Scratch resistance
  • Resistance to contamination
  • Heavy metals and harmful substances

The standard laboratory condition for testing is 23 degrees plus/minus 2 degrees and 50 percent plus/minus 5 percent relative humidity. Samples should be selected from finished products made under the same conditions as mass production parts or their equivalents. Test samples should be conditioned under standard laboratory conditions for 48 hours. Only parts for heat and humidity cycle resistance test and vibration resistance test should be assembled according to the drawing.

Test methods described in this standard include:

  • Thermal cycle resistance test: This test should be repeated 3 times unless otherwise specified. In terms of thermal resistance, the surface temperature of the parts should be in accordance with the drawing. Cold resistance should be minus 40 degrees plus/minus 2 degrees for all parts. Humidity resistance should be 50 degrees plus/minus 2 degrees temperature and 90 percent relative humidity (or more) for all parts. In terms of thermometer connection, if it is not possible to connect the thermocouple directly to the part, the thermocouple is connected to the same material panel and placed in the measurement area. After three cycles, the surface quality and function of the parts are examined. The clearance and alignment are determined according to the table given in.
  • Weather resistance test
    • Open air exposure test: The samples are placed in the south direction, and the inclination angle of the test instrument is adjusted according to the latitude of the test area. The test period is set as 12 months, 24 months interval according to the drawing instructions. After irradiation, the sample is cleaned using neutral detergent to remove oil, and the remaining moisture in the sample is removed. At least three test samples are used, and the average values ​​are reported.
    • Artificial weather resistance test: Weather-o-meter and Xenon arc are used as specified in this standard. After irradiation, the sample is cleaned using neutral detergent to remove oil, air blower is used and the remaining moisture of the sample is removed. At least three test samples should be used and the average values ​​should be reported.
  • Vibration resistance test: This test shall be in accordance with the standard “JIS D 1601 Vibration test methods for automobile parts”, Class 1, Type A. The movement shall be up-down for 4 hours, left-right for 2 hours, and forward-backward for 2 hours with the specified vibration frequency and vibration speed. Then, any change shall be examined. This test shall be carried out at least once.
  • Water resistance test: The sample is immersed in a water bath at 240 degrees plus/minus 40 degrees for 2 hours, then the surface is washed with water. Compressed air is used to dry it and left for 1 hour under the conditions specified in this standard. Any color change and surface defects (such as bubbles) are examined. It is also possible to use the assembled part for this test. This test is carried out at least three times.
  • Chemical resistance testing: The types of chemicals to be used and their brand names are shown in a table. Two test methods are applied to any molded product except lamp lenses: wipe testing and spot testing.

Our organization has a strong staff that closely follows the developments in the world in the field of science and technology and constantly improves itself. Among the numerous test, measurement, analysis and evaluation studies provided for businesses in various sectors, there are also test services in accordance with the "KIA MS210-06 Molded plastic parts - Outdoor use" standard.

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