GWT A E01-02 Automotive Interior Materials Fogging Properties

GWT A E01-02 Automotive Interior Materials Fogging Properties

Developed by Great Wall Motor Company Limited (GWM), a Chinese automobile manufacturer, the “GWT A E01-02 Fogging Properties of Automotive Interior Materials” standard focuses on the fogging properties of automotive interior upholstery materials. This method, which includes test methods and limits for the fogging properties of upholstery materials in motor vehicles, is specifically defined as a gravimetric fogging test.

GWT A E01-02 Automotive Interior Materials Fogging Properties

Condensation is the condensation of volatile or semi-volatile substances released from automotive interior materials onto cooler surfaces, particularly windshields and other glass surfaces. Interior materials may include the following substances:

  • plasticizers
  • Processing additives
  • Residual monomers
  • Oils and lubricants
  • Adhesive components
  • Low molecular weight polymers
  • Other volatile or semi-volatile organic compounds

When the vehicle interior heats up, these substances can evaporate. If the vapor then reaches a cooler glass surface, it can condense, forming a fine deposit. This phenomenon is important because excessive deposits can reduce the optical clarity of vehicle windows.

The primary objective of the GWT A E01-02 standard is to determine the tendency of interior materials to release condensable substances under high-temperature conditions. Therefore, the test allows for the controlled evaluation of: interior material, heating, release of condensable substances, condensation, and measurement. This standard combines the test procedure and acceptance limits, rather than simply defining a measurement technique.

Anti-fog performance is an important automotive interior quality feature for several reasons:

  • Driver's view: Debris on the inside of the windshield can contribute to fogging and reduce visibility, especially when lighting conditions are unfavorable.
  • Interior quality: Condensation can create an undesirable film on glass surfaces. This can become a noticeable quality issue in new vehicles.
  • Material selection: Different plastics, elastomers, textiles, foams, coatings, adhesives, and other interior materials can release varying amounts of condensable substances. Testing allows engineers to compare materials before incorporating them into production components.
  • Material formulation control: A poor fogging result may indicate an excessive amount of volatile or semi-volatile components. Manufacturers can use the result to optimize their formulations, additives, and processing conditions.

The GWT A E01-02 standard is defined as a gravimetric fogging method. In a gravimetric fogging test, a prepared material sample is placed in a fogging device and subjected to controlled heating. The general principle is as follows:

  • A representative sample is prepared.
  • The sample is placed in the testing device.
  • The material is heated under controlled conditions.
  • Volatile and semi-volatile components are released.
  • The released substances move toward a cooler collection surface.
  • Condensable substances accumulate on the collector.
  • The collector is weighed before and after the test.
  • The increase in mass represents the amount of condensable matter collected.

Therefore, the technique is called gravimetric, and the result is determined by mass measurement.

The general gravimetric concept is also used in other automotive fogging specifications, including DIN 75201, SAE J1756, GMW 3235, and ISO 6452.

A fogging test setup used in tests typically consists of the following:

  • A controlled heating source.
  • Fogging test vessel/chamber
  • Sample holder
  • Condensation/collection surface
  • Temperature control system
  • Balance for gravimetric measurement
  • Temperature monitoring equipment

The device must provide repeatable temperature conditions because the amount of substance released is greatly affected by temperature.

The test applies primarily to materials used in vehicle interiors:

  • Dashboard materials
  • Door trim materials
  • Interior plastics
  • elastomers
  • Textiles
  • Synthetic leather
  • Skin
  • foams
  • Materials containing adhesive
  • Coated materials
  • Other non-metallic interior components

The exact dimensions of the sample, conditioning requirements, test temperature, duration, and acceptance criteria are specified in the GWT A E01-02 standard.

In the gravimetric approach, the fundamental measurement is the mass of condensable material deposited on the collector. A simplified representation is: Fogging mass = Post-test mass - Pre-test mass. Generally, a lower deposited mass indicates that the material released less condensable matter and therefore has better fogging performance. However, the actual pass/fail decision should be made using the limits specified in the relevant GWT A E01-02 version. This distinction is important because automotive original equipment manufacturer specifications may use different sample preparation, temperature/time conditions, and limits.

Meanwhile, fogging should not be confused with volatile organic compound (VOC) testing.

  • Misting: Condensable substances that can accumulate on cooler surfaces.
  • VOC test: Volatile organic compounds released into the vehicle atmosphere.
  • Scent test: Human perception of odors released by materials.

The GWM test framework includes separate specifications for these properties. For example, the GWT A E01-01 standard addresses automotive interior odor, while the GWT A E01-04 standard deals with the sampling and measurement of volatile organic compounds and aldehydes/ketones from non-metallic interior components. Therefore, a material may have acceptable odor performance but still require fogging evaluation.

The GWT A E01-02 standard belongs to a broader family of automotive fogging methods:

  • DIN 75201-B: Gravimetric automotive interior foggers
  • SAE J1756 Fogging G: Gravimetric method
  • ISO 6452 Fogging G: Gravimetric method for coated textiles
  • GMW 3235-B: Gravimetric automotive interior fogging
  • PSA D45 1727 Fogging G: Gravimetric method
  • Toyota BSDM 0503-B: Gravimetric method

While these methods have a similar basic objective, it should not be assumed that their detailed test conditions and limitations are interchangeable.

For an automotive supplier, compliance with the GWT A E01-02 standard is particularly important when sourcing interior materials or components. Testing during the material development phase can prevent fogging issues from arising once the material has already been integrated into a complete interior component.

What can cause poor fogging performance?

  • Excessive plasticizer content
  • Volatile processing additives
  • Insufficient curing of adhesives or coatings.
  • Residue solvents
  • Low molecular weight components
  • Unsuitable raw materials
  • Contamination during processing
  • Extreme processing temperatures
  • Insufficient post-treatment or conditioning.

A good GWT A E01-02 result means that, under the specified laboratory conditions, the material releases a sufficiently low amount of condensable matter to meet the relevant GWM requirement. This result is particularly important for materials located near windows or commonly used in the passenger compartment.

In conclusion, the method described in the GWT A E01-02 standard uses a gravimetric approach where the condensable material released during controlled heating is collected and measured by mass. This standard is important because anti-condensation agents released from interior trim materials can adhere to vehicle windows and negatively affect optical cleanliness and perceived vehicle quality. Therefore, it provides a crucial material selection and quality control tool for automotive interior trim suppliers.

Detailed sample dimensions, temperatures, exposure times, and numerical acceptance limits are included in the GWT A E01-02 standard.

For many years, our organization, with its competent and experienced team, has been understanding the needs of its clients, providing the advanced testing services they require, and assisting in the establishment, implementation, and improvement of management systems. Within this framework, GMW cycle testing services are also provided to businesses.

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