EN IEC 61851-1 Electric Vehicle Conductive Charging System - Part 1: General Requirements

EN IEC 61851-1 Electric Vehicle Conductive Charging System - Part 1: General Requirements

The standard “EN IEC 61851-1 Electric vehicle conductive charging system - Part 1: General”, which is based on a European standard and subsequently published by the International Electrotechnical Commission (IEC), describes a procedure for electric vehicle (EV) power supply equipment for charging electric road vehicles with a rated supply voltage of up to 1000 Volts alternating current or 1500 Volts direct current and a rated output voltage of up to 1000 Volts alternating current or 1500 Volts direct current.

EN IEC 61851-1 Electric Vehicle Conductive Charging System - Part 1: General Requirements

Electric vehicles (EV) encompass all on-road vehicles, including plug-in hybrid on-road vehicles, that derive all or part of their energy from on-board rechargeable energy storage systems.

Matters addressed in this standard include:

  • Characteristics and operating conditions of electric vehicle power supply equipment
  • Characteristics of the connection between the electric vehicle power supply equipment and the electric vehicle
  • Electrical safety requirements for electric vehicle supply equipment

The latest update of this standard has brought significant technical changes. For example, all requirements covered by the IEC 61851-22 standard have been moved to this standard. Furthermore, all requirements related to electromagnetic compatibility (EMC) have been removed from the text and are expected to be part of the future version of the 61851-21-2 standard. This standard also includes new requirements regarding the protection of the cable.

The electric vehicle charging infrastructure is classified as conductive and inductive charging. While conductive charging infrastructures are well developed, inductive charging infrastructures are still a hot topic for researchers. Conductive charging involves direct metal-to-metal contact between the electric grid and the electric vehicle to transfer power to the electric vehicle. This charging method is highly efficient and robust. Conductive charging infrastructures are classified as in-vehicle charging infrastructures and off-vehicle charging infrastructures. Off-vehicle charging infrastructures are designed for fast charging of electric vehicles. In off-vehicle charging infrastructures, chargers are usually installed in parking areas of shopping malls, hospitals, universities, or on highways. In general, electric vehicles use the conductive charging method.

The EN IEC 61851-1 standard is an international standard that specifies general requirements and test methods for electric vehicle charging systems. This standard is part of a series of standards developed by the International Electrotechnical Commission (IEC) to ensure interoperability and safety in electric vehicle charging infrastructure. This standard defines the essential requirements for conductive charging systems and covers aspects such as electrical safety and communication between the electric vehicle and the charging equipment. It also covers the compatibility of the different components in the charging system.

This standard creates a framework for various charging modes, such as Mode 1, Mode 2, Mode 3, and Mode 4, each specifying different levels of charging power and safety features:

  • Mode 1: The simplest way to charge an electric vehicle. People use a standard electrical outlet without special control or safety measures to charge an electric vehicle. In such cases, the power rating is low for charging an entry-level electric bicycle or scooter. The power source can be single-phase 250V or three-phase 480V alternating current. Since the maximum allowable current is 16A, a standard electrical outlet that supports 10A or 15A can be used for charging. Many countries, including the United States and the United Kingdom, do not recommend this type of charging. In this mode, there is no communication interface between the electric vehicle and the power grid, so many technologies are difficult to integrate with it.
  • Mode 2: An advanced version of Mode 1. In accordance with the IEC 62335 standard for circuit breakers, special RCD protection is mandatory for charging an electric vehicle from the mains (the electric current passing through one or more circuits is constantly monitored). The protection circuitry is included in the cables to help prevent faults and overcurrent conditions. However, the charging process is slow and is more suitable for overnight charging. Many countries do not believe this mode is ideal and have restricted its use. Mode 2 supports a higher power rating than Mode 1, with a current rating of up to 32 A. Single-phase and three-phase alternating current power supplies can be used in this mode.
  • Mode 3: All nations accept this mode to charge electric vehicles, which meets the current standard for electric vehicle charging. Mode 3 uses special electric vehicle supply equipment for electric vehicle charging. The IEC 62196-2 standard also governs electric vehicle charging sockets. Mode 3 enables two-way communication between the electric vehicle and the power grid, a necessary feature for efficient energy management.
  • Mode 4: This is the last and most advanced mode of charging an electric vehicle. The highest power rating of all modes is supported by this mode. The dedicated electric vehicle supply equipment provides direct current power to the electric vehicle only for fast charging, the current rating is 200 A and the voltage rating is 600 V. Therefore, the dedicated electric vehicle supply equipment in this mode is the most expensive. The dedicated electric vehicle supply equipment is permanently installed and cannot be moved due to the high power involved. Therefore, the ideal locations for this equipment are public charging locations and commercial parking areas. The IEC 62196-3 standard for electrical outlets, inlets and connectors is required to govern Mode 4.

In short, the IEC 61851-1 standard for electric vehicles provides a standard framework for charging electric vehicles, ensuring compatibility and safety across different manufacturers and charging infrastructure providers. The choice of mode depends on factors such as the existing infrastructure, the desired charging speed and safety requirements.

Our organization, which has been trying to support businesses from every sector with its testing, measurement, analysis and evaluation studies carried out in a wide range for years, has a strong staff that closely follows the developments in the world in the field of science and technology and constantly improves itself. In this context, testing services in accordance with the "EN IEC 61851-1 Electric vehicle conductive charging system - Part 1: General" standard are also provided to businesses.

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