FMVSS 106 Brake Hoses

FMVSS 106 Brake Hoses

The standard "FMVSS 106 Brake Hoses," published under the U.S. Federal Motor Vehicle Safety Standard (FMVSS), specifies labeling and performance requirements for motor vehicle brake hoses, brake hose assemblies, and brake hose end fittings. The purpose of this standard is to reduce deaths and injuries resulting from brake system failure due to pressure or vacuum loss resulting from hose or hose assembly rupture.

FMVSS 106 Brake Hoses

This standard applies to passenger cars, multi-purpose passenger vehicles, trucks, buses, trailers and motorcycles, as well as hydraulic, air and vacuum brake hoses, brake hose assemblies and brake hose end fittings used on these vehicles.

For the purposes of this standard, the following terms and definitions apply:

  • Armor refers to protective material installed on a brake hose to increase the resistance of the hose or hose assembly to abrasion or impact damage.
  • Brake hose refers to a flexible conduit, other than a vacuum pipe connection, manufactured for use in a brake system to transmit or retain fluid pressure or vacuum used to apply force to a vehicle's brakes. A hose size designation refers to the nominal inside diameter, while a tube size designation refers to the nominal outside diameter.
  • Brake hose assembly means a brake hose, armored or unarmored, equipped with end fittings for use in the brake system, but does not include an air or vacuum assembly prepared for installation on said used vehicle by the owner or operator, employee or a repair facility.
  • Brake hose end fitting refers to a fitting other than a clamp designed to be fitted to the end of a brake hose.
  • Free length refers to the linear measurement of the hose exposed in a straight position between the end fittings of a hose assembly.
  • Permanently attached end fitting means an end fitting that is installed by deforming the fitting around the hose by crimping or forging, or an end fitting that is installed using a sacrificial sleeve or ring that must be replaced each time the hose assembly is rebuilt.
  • Preformed refers to a brake hose manufactured with permanent bends and shaped to fit a specific vehicle without further kinks.
  • A tear refers to any failure that causes a brake hose to separate from the end fitting or cause a leak.
  • Vacuum pipe coupling means a flexible vacuum duct that connects metal pipes in a brake system, is fitted without end fittings, and when fitted, has an unsupported length less than the total length of the sections covering the metal pipe.

In short, FMVSS 106 is a regulatory standard that specifies performance and labeling requirements for brake hoses, brake hose assemblies, and brake hose end fittings used in motor vehicles. The purpose of this standard is to ensure vehicle safety by regulating the design, performance, and durability of flexible brake hoses. These hoses are essential components of a vehicle's hydraulic brake system, and their failure can lead to brake system failure, increasing the risk of accidents.

This standard applies to:

  • Passenger vehicles
  • Multi-purpose passenger vehicles
  • Trucks
  • Buses
  • trailers
  • motorcycles

This standard covers hydraulic, vacuum and air brake hoses and their fittings and connection parts.

The FMVSS 106 standard includes a series of rigorous performance tests that brake hoses must pass. The primary test methods described are:

  • Bursting strength test
  • Whip resistance test
  • Expansion under pressure
  • Tensile strength
  • Ozone resistance
  • Brake fluid compatibility
  • Exposure to high and low temperatures
  • Volumetric expansion

These tests ensure that the hoses can withstand extreme conditions without failure, maintaining braking performance throughout the life of the vehicle.

The FMVSS 106 standard requires manufacturers to permanently mark brake hose assemblies with specific identification. These include:

  • Manufacturer's name or identification code
  • Production date
  • Hose type (e.g. DOT)
  • Definition of compatibility

This labeling helps ensure traceability and verifies that ingredients meet federal standards.

This standard provides guidance on materials, hose construction (reinforcement layers, liner, outer cover) and design of end fittings to ensure consistent quality and compatibility among manufacturers.

Brake hose and component manufacturers must also self-certify compliance with FMVSS 106 for compliance and certification. They are also subject to random testing and investigations by the National Highway Traffic Safety Administration. Non-compliance can lead to:

  • Recall
  • Legal penalties
  • Import restrictions
  • Impact on the sector

FMVSS 106 plays a critical role in reducing brake hose failures and improving overall vehicle braking safety. Compliance with this standard is also important for international manufacturers exporting brake components to the US. Furthermore, many global manufacturers use FMVSS 106 as a benchmark for their internal quality systems, even in markets where equivalent standards do not exist.

In recent years, the FMVSS 106 standard has been updated to align with technological advancements such as:

  • Compatibility with non-petroleum brake fluids
  • Support for electronic braking systems
  • Advanced testing for high-performance and off-road vehicles

Consequently, the FMVSS 106 standard is a cornerstone of vehicle safety regulations in the United States. By requiring rigorous testing, performance criteria, and traceable labeling, the standard ensures that brake hoses and assemblies contribute to reliable and effective braking systems in all types of motor vehicles. For manufacturers, compliance with this standard is not only a legal obligation but also a vital part of ensuring public safety and maintaining product integrity in a competitive global marketplace.

Our organization, which has been supporting businesses across all sectors for years through a wide range of testing, measurement, analysis, and evaluation activities, has a strong team of employees who closely follow global developments in science and technology and are constantly improving themselves. In this context, we also provide testing services to businesses in accordance with the "FMVSS 106 Brake Hoses" standard.

WhatsApp